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2002 Archive

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Index Source
G-Cell Construction for South Africa Maelgwyn Mineral Services - Website July 2002
Construction up - date, CMH Chile Maelgwyn Mineral Services - Website June 2002
Delivery and Construction of IMF 45s in Chile Maelgwyn Mineral Services - Website May 2002
MMS receive Smart Wales awards for G-Cell R&D Maelgwyn Mineral Services - Website March 2002
Installation and Commissioning of Rotaspiral Fine Screens for Berzelius Maelgwyn Mineral Services - Website April 2002
New Technology - PSS Filtration Development Maelgwyn Mineral Services - Website April 2002
SME Annual Meeting & Exhibit, Phoenix Maelgwyn Mineral Services - Website February 2002
link to SME website

2002
SME Annual Meeting
& Exhibit

Phoenix, February 28 - March 1

 

Link to Phoenix meeting information

http://www.smenet.org/meetings/02recap.cfm

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Mike Battersby presented a paper on the commissioning of IMF 30s at K & S Sigmundshall.

ABSTRACT
Pneumatic flotation is rapidly becoming accepted in the main stream of flotation techniques. Imhoflot is a pneumatic flotation process that in recent years has undergone progressive development. It combines short flotation times with excellent selectivity by employing intense pre-aeration and dispersion. K+S GmbH (K+S), Germany, has installed a complete Imhoflot flotation plant at its Sigmundshall plant. The plant treats hard salt consisting of sylvine, halite, anhydrite and kieserite. The reason for selection was that Imhoflot achieves the required grades of plus 60 weight percent K2O whilst offering lower operating costs than conventional flotation installations.

New Technology

14m2 SBF with belt press

PSS Filtration Developments

 

MMS are entering the broad process market for filtration equipment with the latest PSS development. The Steel Belt Filter (SBF) is an innovative use of steel mesh weaves, obviating the need for polymer cloths.

In addition to the high capacity, long life benefits of stainless steel media the SBF has a range of unique design features to beat the competiton in particulates and sludge filtration.Compressed air driven, self induced vacuum, and optional overband press sections provide versatility while keeping costs low despite high performance.

 

Applications

SBF designs have been tested at pilot scale for industrial minerals (gypsum etc), iron ores, coal, mineral concentrates and tailings. Full scale units with 9m2 active area are currently in operation for municipal sewage sludge. Performance and cost objectives have been surpassed.

Installations for fine coal production are currently in the making.

SBF Pilot Unit

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Installation and Commissioning of Rotaspiral Fine Screens for Berzelius

Two 9m2 Pansep Screens in a platinum concentrator

Berzelius Stollberg placed an order for two RS12 Rotaspirals in November 2001. The units were recently commissioned for classification of granulated slag from the QSL lead furnace. The Rotaspirals remove fines below 300 microns, and also dewater the oversize.

 

RESULTS FROM OPERATION
The Rotaspirals receive a slurry feed from a quench sump using a vertical centrifugal pump and an automated mobile gantry. More than 80% screening efficiency is achieved. Discharge of oversize to a conveyor belt is managed by use of a drain section and compressed air for screen drying.

Rotaspirals were developed to provide economic fine screening using precision stainless steel mesh cloths, with a unique tension system. The rotating drum frame ensures that fresh cloth is presented to the feed slurry. An internal spiral and high pressure sprays provide fluidisation of the screen bed. Sprays and air jets are also used for reverse cleaning. Maintenance and power costs are extremely low.


Rotaspiral - internal view.

 

Rotaspirals were designed by PSS in South Africa to address high capacity problematic fine screening applications. Typically, mixed gravity particulates challenge hydraulic classifiers because of the misplacement of heavy fine particles, and light coarse particles leading to poor efficiency. High frequency vibrating screens can be more accurate, but tend to be noisy, require high maintenance and power, and performance deteriorates with wear.

PSS have installed the Rotaspiral in South Africa for removing fine chromite from platinum mill circuits.

 

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L to R : Hugo, Julian Brown, Catriona Macdonald, John Griffiths AM

John Griffiths AM presented the awards.

650mm diameter, throughput up to 120 litres per minute.

Hydrodynamic test model of G Cell at Cardiff University.

MMS receive Smart Wales awards for
G-Cell R&D

Smart Wales awards were presented at Llangoed Hall, Powys, Wales on March 11 2002 by John Griffiths AM, Deputy Economic Development Minister. The occasion was hosted by Lucy Cohen of HTV.

MMS received the award and funding to pursue R&D at Cardiff University to commercialise the G Cell. The pneumatic flotation concept is being tested by construction of a working model, and is intended to increase speed of separation compared with conventional technologies. The design is an advanced development of MMS Imhoflot flotation equipment.

Further information on G Cell technology.

Links
Further information on Smart Wales awards can be found at www.wales.gov.uk
( http://www.wales.gov.uk/subitradeindustry/content/grantsforbusiness/innovation-e.htm)

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Compania Minera del Pacifico Delivery and Construction of IMF 45s in Chile
(General Information Release May 2002)

 

Two sections of a single IMF 45 cell.

Maelgwyn MS and joint venture partners Ingenieria de Minerales (IDM) of Antofogasta are well advanced in the supply and installation of Imhoflot equipment for the CMH iron ore concentrator in Huasco, Chile. The twin stream flotation plant incorporating six IMF 45 cells will treat 600 t/h of magnetic separator concentrates for removal of silicates.

Test work indicated that Imhoflot technology was the most successful option to achieve final SiO2 levels of less than 1,5%.Commissioning is scheduled for July 2002. Compania Minera Huasco (CMH) is a company owned by Compania Minera del Pacifico SA (CMP a 100% subsidiary of CAP SA) and MC Inversiones (a Mitsubishi group subsidiary).

On the road to Huasco

Link :http://www.cap.cl

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Compania Minera del Pacifico Construction update. IMF 45s in Chile
(General Information Release June 2002)

Ingenieria de Minerales (IDM) of Antofogasta have almost completed installation of Imhoflot equipment for the CMH iron ore concentrator in Huasco, Chile. The twin stream flotation plant incorporating six IMF 45 cells will treat 600 t/h of magnetic separator concentrates for removal of silicates.

Test work indicated that Imhoflot technology was the most successful option to achieve final SiO2 levels of less than 1,5%.Commissioning is scheduled for July 2002. Compania Minera Huasco (CMH) is a company owned by Compania Minera del Pacifico SA (CMP a 100% subsidiary of CAP SA) and MC Inversiones (a Mitsubishi group subsidiary).

Link :http://www.cap.cl

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Construction of G-Cell in South Africa
(General Information Release July 2002)

 

G22 ready for despatch

 

MMS have constructed a 2.2m diameter stainless steel G-Cell with feed capacity of 300m3/h. Initial process commissioning and testing will take place at an Ingwe Coal Corporation site near Koornfontein, South Africa.

G-Cell technology has the potential to provide efficient mineral separation with minimal process residence times. Operating and capital costs of flotation will be considerably reduced.